Many manufacturing and production companies today use a semi-automated system for production. While semi-automated is a step up from completing tasks manually through the production cycle, it also creates the potential for problems.
Anytime in production where there is a chance of error, most often caused by human mistakes, there is a risk to consider. The cost of upgrading to manufacturing automation systems may initially be a factor, the rewards in increased efficiency and decreased error will more than make up the initial outlay over time.
Consistency
Humans are all different and have their own unique approach to completing tasks and work activities. With large scale production, multiple operators on the lines may create slight variations in production, leading to slight variations in the end product.
When moving to manufacturing automation systems, there is no inconsistency as the equipment operates identically with each operation.
Increased Productivity
Unlike employees, automated systems never need to take a day off, never get tired and never get bored. Additionally, the equipment can work around the clock with just routine checks to ensure all systems are maintained. Warning systems can be developed to create notifications if there is any deviation from the set program.
Full Compliance With Regulations
With the use of manufacturing automation systems, all production protocols can be set to meet regulations, ensuring your production facility is always in full compliance. This can eliminate risks of employees cutting corners or failing to follow protocols that may result in fines or even shutdowns of a line or facility.